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BOONTHAVORN — Slab Opening Strengthening for Escalator Installation · SmartCoating
Opening Strengthening · Escalator Support · #1 in CFRP

BOONTHAVORN

Structural strengthening around a large concrete slab opening using SMARTFIBER-STRIP TL1020 to safely support escalator installation without affecting the primary structure.

TL1020
SMARTFIBER-STRIP
NDT
Quality Verified
#1
#1 in CFRP Thailand

Project Gallery

Project Overview

To accommodate escalator installation in a commercial or public building in continuous use, a large opening must be cut into the concrete slab — which reduces the structural capacity of the surrounding area. The engineering team was engaged to strengthen the structure around the opening so it could safely carry the load of the escalator system and its users.

Strengthening Objectives

  1. Prevent cracking from shear and flexural forces around the opening edge

  2. Restore and increase slab strength in the opening perimeter zone

  3. Support the dead and live loads from the escalator system and its users

  4. Ensure long-term structural safety and stability without demolition

Installation Process

  1. 1

    Surface Cleaning and Preparation Around the Opening

    The engineering team assessed the existing structural condition and cleaned the concrete surface around the opening — removing dust, grease, and moisture — to achieve maximum epoxy adhesion with SMARTFIBER-STRIP.

  2. 2

    Installing SMARTFIBER-STRIP TL1020 at Engineer-Specified Positions

    SMARTFIBER-STRIP TL1020 strips were applied around the opening perimeter following the engineer's design layout, bonded with a high-performance epoxy resin to add tensile capacity and resist shear and flexural forces.

  3. 3

    Quality Verification via Non-Destructive Testing (NDT)

    Non-destructive testing was performed at every installation point to confirm bond integrity and verify the load-bearing capacity of the strengthened structure.

  4. 4

    Load Testing

    A full load test was carried out to confirm that the structure around the opening could safely carry the escalator system weight and user loads before project handover.

Materials Used

1

SMARTFIBER-STRIP TL1020 — Slab Opening Perimeter Strengthening

A high-tensile Carbon Fiber Reinforced Polymer (CFRP) strip designed to add tensile capacity around slab openings, preventing cracking from shear and flexural forces. Lightweight, fast to install, and adds negligible dead load to the existing structure.
  • Adds tensile capacity around the opening perimeter
  • Prevents cracking from shear and flexural forces
  • Lightweight — minimal additional dead load
  • Bonded with high-performance epoxy resin

Project Results

🚶
Safe
Structure safely supports escalator and heavy occupancy loads
🛡
Reduced
Risk of cracking from shear and flexural forces eliminated
Fast
Strengthened rapidly with no impact on the primary structure
🔬
NDT
Passed non-destructive testing at every installation point
🏗
0 Demo
No demolition or modification of the primary structure required
🏆
Assured
Long-term safety and confidence for building owners and users